EAST HARTFORD, Conn. - Pratt & Whitney (P&W) is set to offer an upgrade package next year that will equip its in-service PW1100G geared turbofan (GTF) engines with the majority of durability enhancements featured in its newly certified GTF Advantage variant.
This announcement was made by Chris Calio, chief executive of P&W parent RTX, during the company's first-quarter earnings call on April 22nd. The GTF Advantage, a new version of the PW1100G that powers Airbus A320neo-family aircraft, boasts slightly reduced fuel burn and a 4% increase in take-off thrust, along with improved durability. P&W plans to commence deliveries of the GTF Advantage to Airbus this year following its recent certification by the Federal Aviation Administration (FAA).
The upcoming upgrade package aims to incorporate approximately 90% to 95% of the GTF Advantage's durability improvements into the existing PW1100G fleet during scheduled maintenance, repair, and overhaul (MRO) visits. Calio emphasized that the GTF Advantage engines will be equipped with "full-life" parts, significantly extending the time between required off-wing maintenance to nearly double that of the baseline PW1100Gs, which have faced durability challenges. This initiative comes as P&W navigates a substantial PW1100G recall due to potentially faulty metallic components manufactured with contaminated powder metal. The recall process, involving inspections and the installation of what P&W claims are "full life" replacement parts, can take up to a year per engine.
The ongoing recall has caused significant disruptions, compounded by parts and labor shortages, leading to the grounding of hundreds of GTF-powered aircraft, representing about one-third of the global fleet. Despite these challenges, RTX asserts that P&W is making progress in its maintenance output, reporting a 35% year-on-year increase in PW1100G maintenance output in the first quarter. Additionally, P&W's overall large commercial turbofan deliveries rose to 250 units in the first quarter, up from 232 in the same period last year.